Powertool Solution

Toshiba's cordless power tool solutions offer high power and long battery life

Image of Toshiba's Powertool SolutionThe demand for cordless power tools is increasing drastically. Toshiba’s broad product line-up of MOSFET technologies, motor control drivers, and photocouplers meets a broad range of requirements such as balancing high power requirements with small form factors and acceptable battery life.

Three-phase Brushless Motor Drive Circuit Block Diagram

Toshiba's Three Phase

By using a dedicated Toshiba TC78B016FTG motor driver, three-phase brushless motors with inverter control can be easily driven. Large-capacity brushless motors can also be driven by using a Toshiba TB6634FNG external driver-type motor-controlled driver. Low heat generation and low power dissipation can be achieved when using Toshiba’s MOSFETs: TPWR8004PL, and TPHR8504PL with low on-resistance and high heat dissipation efficiency as a driver. In addition, the use of small package products makes it easier to reduce the board area without sacrificing power.

LDO operational amplifiers like Toshiba’s TC75S67TU are useful for current monitoring circuits for the system power supply and the detection of abnormalities in the equipment. Op-amps are also great for battery protection circuits when combined with temperature sensors. In addition, Toshiba’s LDO family, TAR5SB, is useful for the system power supply as it reduces noise generated by the motor drive section, allowing a stable system to be configured.

Brush Motor Drive Circuit Block Diagram

Toshiba's Brush Motor Chart

Bipolar transistors (NPN/PNP) TMBT3906 and 2SC4116 can be used to configure MOSFET drivers for the brush-motor drive. Using low on-resistance, high-heat-dissipation products for MOSFET drivers cause low heat generation and low power dissipation. On the other hand, high-breakdown characteristics are also required in consideration of the counter electromotive forces in the motor. Therefore, suitable products such as Toshiba’s TPWR8004PL and TPHR8504PL MOSFETs should be selected for each application. In addition, the use of small-package products to reduces the required board area.

Battery Charging Circuit Block Diagram

Toshiba's Battery Charge Chart

Since MOSFETs used in the PFC-circuit of AC-DC power supplies require high breakdown voltage and low on-resistance, it is important to select a MOSFET that meets both requirements. Toshiba offers the TK17A80W in addition to a wide variety of other MOSFETs in small and large packages.

In voltage-feedback circuits, signal transmission over electrical isolation on the primary and secondary sides is achieved by using a photocoupler like the TLP385.

Protection is similarly important in any power supply circuit. Toshiba’s TCKE8xx series eFuse IC is designed for battery power supply lines where unexpected surges may occur. Overall system quality and reliability are improved with an eFuse IC.

Benefits
  • Wide portfolio of products
  • Keeps on-resistance low to produce minimal heat
  • Increases heat dissipation capabilities with efficient packaging
  • Optical coupling over an isolated barrier
  • Application notes, reference designs and other material help with design
  • Aiding in protection standards (IEC-62368-1 and others) with eFuse IC and photocouplers

3-Phase Brushless Motor Drive Circuit – MOSFETs

ImageManufacturer Part NumberDescriptionAvailable QuantityPriceView Details
MOSFET N-CH 40V 150A 8SOPTPHR8504PL,L1QMOSFET N-CH 40V 150A 8SOP4758 - Immediate$22.06View Details
MOSFET N-CH 40V 150A 8DSOPTPWR8004PL,L1QMOSFET N-CH 40V 150A 8DSOP5604 - Immediate$28.48View Details

3-Phase Brushless Motor Drive Circuit - Op Amps

ImageManufacturer Part NumberDescriptionAvailable QuantityPriceView Details
IC CMOS 1 CIRCUIT UFVTC75S67TU,LFIC CMOS 1 CIRCUIT UFV12018 - Immediate$2.30View Details

3-Phase Brushless Motor Drive Circuit – LDO Regulators

ImageManufacturer Part NumberDescriptionAvailable QuantityPriceView Details
IC REG LINEAR 5V 200MA SMVTAR5SB50(TE85L,F)IC REG LINEAR 5V 200MA SMV4500 - Immediate$2.96View Details

3-Phase Brushless Motor Drive Circuit – Motor Control

ImageManufacturer Part NumberDescriptionAvailable QuantityPriceView Details
IC MOTOR DRIVER 0V-5.5V 36WQFNTC78B016FTG,ELIC MOTOR DRIVER 0V-5.5V 36WQFN6913 - Immediate$32.02View Details
IC MOTOR DRVR 6.5V-16.5V 30SSOPTB6634FNG,C,8,ELIC MOTOR DRVR 6.5V-16.5V 30SSOP1807 - Immediate$25.52View Details

Motor Drive Circuit - Bipolar Transistors

ImageManufacturer Part NumberDescriptionAvailable QuantityPriceView Details
TRANS PNP 50V 0.15A SOT-23-3TMBT3906,LMTRANS PNP 50V 0.15A SOT-23-318133 - Immediate$1.32View Details
TRANS NPN 50V 0.15A SC-702SC4116-Y,LFTRANS NPN 50V 0.15A SC-70783 - Immediate$1.32View Details

Motor Drive Circuit - MOSFETs

ImageManufacturer Part NumberDescriptionAvailable QuantityPriceView Details
MOSFET N-CH 40V 150A 8SOPTPHR8504PL,L1QMOSFET N-CH 40V 150A 8SOP4758 - Immediate$22.06View Details
MOSFET N-CH 40V 150A 8DSOPTPWR8004PL,L1QMOSFET N-CH 40V 150A 8DSOP5604 - Immediate$28.48View Details

Power Supply Circuit - MOSFETs

ImageManufacturer Part NumberDescriptionAvailable QuantityPriceView Details
MOSFET N-CH 800V 17A TO220SISTK17A80W,S4XMOSFET N-CH 800V 17A TO220SIS91 - Immediate$40.58View Details

Power Supply Circuit - eFuse ICs

ImageManufacturer Part NumberDescriptionAvailable QuantityPriceView Details
IC ELECTRONIC FUSE 10WSONTCKE800NL,RFIC ELECTRONIC FUSE 10WSON30272 - Immediate$11.69View Details
IC ELECTRONIC FUSE 10WSONTCKE800NA,RFIC ELECTRONIC FUSE 10WSON24709 - Immediate$11.69View Details
IC ELECTRONIC FUSE 10WSONTCKE812NA,RFIC ELECTRONIC FUSE 10WSON30947 - Immediate$11.69View Details
IC ELECTRONIC FUSE 10WSONTCKE812NL,RFIC ELECTRONIC FUSE 10WSON49795 - Immediate$11.69View Details
IC ELECTRONIC FUSE 10WSONTCKE805NL,RFIC ELECTRONIC FUSE 10WSON3426 - Immediate$11.69View Details
IC ELECTRONIC FUSE 10WSONTCKE805NA,RFIC ELECTRONIC FUSE 10WSON27170 - Immediate$11.69View Details

Power Supply Circuit - Photocoupler

ImageManufacturer Part NumberDescriptionAvailable QuantityPriceView Details
OPTOISOLATOR 5KV 1CH TRANS 6-SOTLP385(GB-TPR,EOPTOISOLATOR 5KV 1CH TRANS 6-SO8389 - Immediate$4.53View Details
Published: 2020-08-12