Industrial Case Systems: Enclosures for IoT Devices

Phoenix Contact's enclosures include extensive thermal simulation as a consulting service

Image of Phoenix Contact's Industrial Case Systems: Enclosure for IoT DevicesPhoenix Contact's industrial case system (ICS) encloses OEM designs in traditional and emerging industrial applications that require control, monitoring, conditioning, regulation, conversion, and other important functionality. The integrated connectivity in this ICS includes Phoenix Contact’s standard PCB mount and through-panel connectors, as well as other standard connections such as RJ45, DSUB, USB, and antennas. This enclosure system features complete connection flexibility, completely modular in its design. The ICS product line expands to 50 mm wide variants.

Customizable heatsinks can be combined and fully integrated into the ICS 50. Passive heatsinks, as part of the ICS series, enable the finished devices to be used in thermally demanding applications. Free online thermal simulations from Phoenix Contact allow customers to optimize their PCB layouts for proper heat dissipation. If a design requires detailed analysis beyond the online simulations, additional consultation is available with comprehensive, application-specific thermal simulations and suggestions. This provides a way to identify potential long-term failures at an early stage so that appropriate steps can be taken to prevent them. This supports the move to miniaturization and dense packaging of electronics, which results in higher operating temperatures.

Until now, packaging and hardware suppliers for industrial electronics left it up to an OEM to solve these thermal management challenges in designing devices. Phoenix Contact’s ICS portfolio and online services bridge the gap and will aid OEMs in bringing their devices to market quickly and efficiently. To recap, the three elements of this ICS include integrated cooling elements (ICE)/heatsinks, free web-based thermal simulation using the online configurator, and extensive thermal simulation as a consulting service.

Features
  • Integrated heatsinks (ICE) allow the ICS to be used in thermally demanding applications without complicated coordination with 3rd party suppliers or modification of the enclosure
  • Free online thermal simulations for up to three hotspots:
    • Facilitates optimum arrangement of components on the PCB and generates proposals, if needed, that include the use of passive cooling from venting and heatsinks providing added value and protection at no cost to the customer
  • Customized heatsinks based on hot spots and more sensitive components:
    • This is all done by Phoenix Contact – the thermal simulation, integrated heatsink, and modifying those heatsinks to accommodate each component, eliminating reliance on outside suppliers to provide the customer with a plan and product ensuring reliable heat dissipation for any application and requirement
  • Streamlined engineering design process as a one-stop shop for enclosure hardware:
    • Eliminates the need for customers to invest significant engineering/design effort into connectivity, thermal management, branding, packaging, functionality, etc.
  • Standard interfaces such as RJ45, USB, D-SUB, and antennas:
    • Easy integration and seamless design
  • PCB terminal blocks and connectors with screw or push-in termination:
    • High applicability for different markets and applications
  • Modular system kit with various form factors:
    • Superior flexibility in the device design
  • Various customization options in design, color, and printing:
    • Highly individualized devices in a consistent brand design
Applications
  • I/O modules
  • Controls
  • Power supplies
  • Energy storage systems
  • Amps/repeaters
  • Communications devices: specifically edge and gateway devices for IIoT

Enclosure Components

ImageManufacturer Part NumberDescriptionColorMaterialAvailable QuantityPriceView Details
DIN RAIL HOUSING, UPPER PART, WI1076870DIN RAIL HOUSING, UPPER PART, WIBlackPlastic, Polyamide39 - Immediate
50 - Factory Stock
$48.65View Details
DIN RAIL HOUSING, UPPER PART, CL1076876DIN RAIL HOUSING, UPPER PART, CLBlackPlastic, Polyamide10 - Immediate
10 - Factory Stock
$36.39View Details
DIN RAIL HOUSING, LOWER HOUSING1076880DIN RAIL HOUSING, LOWER HOUSINGBlackPlastic, Polyamide5 - Immediate
10 - Factory Stock
$80.67View Details
DIN RAIL HOUSING, UPPER PART, WI1076882DIN RAIL HOUSING, UPPER PART, WIBlackPlastic, Polyamide10 - Immediate$48.49View Details
DIN RAIL HOUSING, UPPER PART, CL1076892DIN RAIL HOUSING, UPPER PART, CLBlackPlastic, Polyamide0 - Immediate
30 - Factory Stock
$29.77View Details
DIN RAIL HOUSING, LOWER HOUSING1076893DIN RAIL HOUSING, LOWER HOUSINGBlackPlastic, Polyamide5 - Immediate
5 - Factory Stock
$71.70View Details
DIN RAIL HOUSING, UPPER PART, WI1076903DIN RAIL HOUSING, UPPER PART, WIBluePlastic, Polyamide10 - Immediate
10 - Factory Stock
$55.40View Details
DIN RAIL HOUSING, UPPER PART, CL1076904DIN RAIL HOUSING, UPPER PART, CLBluePlastic, Polyamide2 - Immediate$36.39View Details
DIN RAIL HOUSING, LOWER HOUSING1076907DIN RAIL HOUSING, LOWER HOUSINGBluePlastic, Polyamide5 - Immediate$83.06View Details
DIN RAIL HOUSING, UPPER PART, WI1076913DIN RAIL HOUSING, UPPER PART, WIBluePlastic, Polyamide10 - Immediate
20 - Factory Stock
$48.49View Details
DIN RAIL HOUSING, UPPER PART, CL1076919DIN RAIL HOUSING, UPPER PART, CLBluePlastic, Polyamide4 - Immediate$31.78View Details
DIN RAIL HOUSING, LOWER HOUSING1076921DIN RAIL HOUSING, LOWER HOUSINGBluePlastic, Polyamide5 - Immediate
10 - Factory Stock
$71.70View Details
DIN RAIL HOUSING, UPPER PART, WI1076991DIN RAIL HOUSING, UPPER PART, WIGrayPlastic, Polyamide48 - Immediate$55.40View Details
DIN RAIL HOUSING, UPPER PART, CL1076992DIN RAIL HOUSING, UPPER PART, CLGrayPlastic, Polyamide9 - Immediate
20 - Factory Stock
$36.39View Details
DIN RAIL HOUSING, UPPER PART, WI1076994DIN RAIL HOUSING, UPPER PART, WIGrayPlastic, Polyamide1 - Immediate
10 - Factory Stock
$48.49View Details
DIN RAIL HOUSING, UPPER PART, CL1076995DIN RAIL HOUSING, UPPER PART, CLGrayPlastic, Polyamide12 - Immediate$28.60View Details
DIN RAIL HOUSING, LOWER HOUSING1076998DIN RAIL HOUSING, LOWER HOUSINGGrayPlastic, Polyamide15 - Immediate$76.98View Details
DIN RAIL HOUSING, LOWER HOUSING1077064DIN RAIL HOUSING, LOWER HOUSINGGrayPlastic, Polyamide2 - Immediate$100.02View Details
DIN RAIL HOUSING, LOWER HOUSING1118643DIN RAIL HOUSING, LOWER HOUSINGBlackPlastic, Polyamide22 - Immediate$96.07View Details
DIN RAIL HOUSING, LOWER HOUSING1118644DIN RAIL HOUSING, LOWER HOUSINGGrayPlastic, Polyamide5 - Immediate$68.65View Details

Headers and Plugs

ImageManufacturer Part NumberDescriptionPositions Per LevelNumber of LevelsPitchAvailable QuantityPriceView Details
TERM BLOCK HDR 4POS 3.50MM1084012TERM BLOCK HDR 4POS 3.50MM410.138" (3.50mm)3 - Immediate$32.27View Details
TERM BLOCK HDR 4POS 3.50MM1084014TERM BLOCK HDR 4POS 3.50MM410.138" (3.50mm)42 - Immediate$32.27View Details
TERM BLOCK HDR 5POS 3.50MM1084017TERM BLOCK HDR 5POS 3.50MM510.138" (3.50mm)136 - Immediate$43.05View Details
TERM BLOCK HDR 5POS 3.50MM1084018TERM BLOCK HDR 5POS 3.50MM510.138" (3.50mm)11 - Immediate$43.05View Details
TERM BLOCK PLUG 4POS 3.50MM1084020TERM BLOCK PLUG 4POS 3.50MM410.138" (3.50mm)2 - Immediate
90 - Factory Stock
$40.17View Details
TERM BLOCK PLUG 5POS 3.50MM1084024TERM BLOCK PLUG 5POS 3.50MM510.138" (3.50mm)20 - Immediate$46.84View Details
TERM BLOCK PLUG 3POS 5MM1084026TERM BLOCK PLUG 3POS 5MM310.197" (5.00mm)2 - Immediate
10 - Factory Stock
$31.28View Details
TERM BLOCK PLUG 4POS 5MM1084027TERM BLOCK PLUG 4POS 5MM410.197" (5.00mm)31 - Immediate$47.42View Details
TERM BLOCK PLUG 3POS 5MM1084030TERM BLOCK PLUG 3POS 5MM310.197" (5.00mm)11 - Immediate
10 - Factory Stock
$38.94View Details
TERM BLOCK PLUG 4POS 5MM1084034TERM BLOCK PLUG 4POS 5MM410.197" (5.00mm)69 - Immediate
40 - Factory Stock
$44.04View Details

Heatsinks

ImageManufacturer Part NumberDescriptionDiameterFin HeightAvailable QuantityPriceView Details
HEATSINK, ALUMINUM, ANODIZED, WI1118306HEATSINK, ALUMINUM, ANODIZED, WI-1.972" (50.10mm)4 - Immediate$405.92View Details
HEATSINK, ALUMINUM, ANODIZED, WI1118305HEATSINK, ALUMINUM, ANODIZED, WI-1.972" (50.10mm)9 - Immediate$459.43View Details
Published: 2020-10-08