Advanced Semiconductor Tape-and-Reel Transport Solutions from 3M

Safe and secure transport between the stages of the semiconductor fabrication process is critical for maximizing chip and chiplet yield. As chip architectures evolve to 2D, 2.5D and 3D in pursuit of smaller footprints, better power management and overall performance, the risks to chip integrity during transportation are significant due to the complex architecture. 3M™ Polycarbonate Carrier tapes are available in a range of precision manufactured designs and solutions to help minimize die migration and cracking and to help reduce pick-up failure. Plus, these tapes are available in transparent form, are compatible for clean room use and can offer additional features such as traceability that meet the needs of your manufacturing processes.

3M™ Component Carrier Tapes

Shrinking components require sturdy carrier tapes with precise pocket formation to help reduce the risk of component tilt, flip or migration that can lead to component damage and downtime in the pick and place process. 3M offers a full array of non-conductive and static dissipative products with precision pocket designs for various components.

3M™ Cover Tapes

3M™ Cover Tapes seal 3M component carrier tapes to help protect electrical and electronic components during transport and storage. 3M cover tapes offer excellent sealing properties and smooth peel force to help ensure efficient pick and place operations. The full 3M line of cover tapes includes non-conductive and static dissipative products with heat activated (HAA) or pressure sensitive adhesives (PSAs).

Features

  • Precise pockets
  • Tight tolerances
  • Low defects

3M provides tape solutions for

  • Molded plastic
  • Passive device
  • WLCSP/bare die
  • Discrete
  • LEDs

Advantages

  • Better die protection capability
  • Enlarged process window
  • Less pocket nesting issue after winding

Benefits

  • Improved line speed and uptime
  • Increased yield
  • Increased reliability
  • Solve die migration and crack issues
  • Enhance productivity through easy and efficient application

Capability and Compatibility of 3M™ Polycarbonate Carrier

Polycarbonate material is very strong and stands up to impact which can damage delicate chips and components. Its shrinkage percentage is much lower than that for materials like polyester, helping keep the pockets stable even when properly stored for long periods (up to five years). This helps maintain accurate feeding and pocket position and helps reduce the possibility of component sticking.

Capabilities

Product 10,000 Cleanroom Static Dissipative Open Radius Control 2D Barcode
3000      
3000R    
3002    
3000BD    
3000UP      

Compatibility

Product Materials Cover Tape PSA Cover Tape HAA
3000 Polycarbonate
3000R Polycarbonate
3002 Polycarbonate
3002R Polycarbonate
3000BD Polycarbonate  
3000UP Polycarbonate

3M™ Polycarbonate Carrier 3000

An ideal carrier tape for packaging static-sensitive components

Polycarbonate Carrier 3000

This static-sensitive carrier tape features precisely formed pockets that effectively fit passive components according to ANSI/EIA guidelines during transport. It features a nominal surface resistivity of ≥10⁴ Ω/square and ≤10⁸ Ω/square. 3M™ Carrier Tape 3000 is able to dissipate charges accumulated due to triboelectric effects. This carrier tape is appropriate for packaging electrostatically sensitive chips.

  • Features a typical surface resistivity of 10⁵ ohms/sq., ideal for static-sensitive components
  • Splice-free polycarbonate carrier provides balanced electrostatic shielding and electrostatic decay properties
  • Precisely formed pockets that effectively fit passive components per ANSI/EIA guidelines
  • Precisely formed pockets that effectively fit passive components per ANSI/EIA guidelines
  • Compatible with 3M™ Pressure Sensitive Adhesive Cover Tapes and 3M™ Heat Activated Adhesive Cover Tapes

Typical Properties

Backing (Carrier Material) Polycarbonate
Brand 3M™
Overall Width (Imperial) 0.315 in, 0.472 in, 0.63 in, 0.945 in
Overall Width (Metric) 12 mm, 16 mm, 24 mm, 33 mm, 44 mm, 8 mm
Product Color Black
Recommended Application Discrete, IC, LED, WLCSPs
TDS Required Yes

3M™ Polycarbonate Ultra Precision Carrier (UPC) 3000UP

Ultra-precise pocket dimensional tolerance for static-sensitive components 

Polycarbonate Ultra Precision Carrier (UPC) 3000UP
  • Carrier for packaging small and thin static sensitive components of 1 mm x 1 mm or below
  • Pocket dimensional tolerance at +/- 0.03 mm with 0.12 mm - 0.2 mm pocket hole
  • Small draft angle and flat pocket bottom helps contain component securely in pocket with less risk of tilting, flipping and rotating
  • Features a typical surface resistivity of 10⁵  ohms/sq., ideal for static-sensitive components
  • Splice-free polycarbonate carrier provides balanced electrostatic shielding and electrostatic decay properties
  • Precisely formed pockets effectively fit passive components per ANSI/EIA guidelines

Typical Properties

Backing (Carrier Material) Polycarbonate
Brand 3M™
Overall Length (Imperial) 546.807 yd, 836.614 yd
Overall Length (Metric) 500 m, 765 m
Overall Width (Imperial) 0.315 in, 0.472 in, 0.63 in, 0.945 in, 1.26 in
Overall Width (Metric) 12 mm, 16 mm, 24 mm, 32 mm, 8 mm
Product Color Black
Recommended Application Bare Die, Discrete, LED, WLCSPs
Size (Imperial) 0.472 in x 546.807 yd, 0.472 in x 836.614 yd
Size (Metric) 12 mm x 500 m, 12 mm x 765 m
TDS Required Yes

3M™ Polycarbonate Precision Carrier 3000BD

Cleanroom-ready protection for bare die, WLCSP and more

Polycarbonate Precision Carrier 3000BD

For wafer level chip scale packages (WLCSP), bare dies and other semiconductor processes requiring cleanliness and high precision.

  • Cleaned and packaged in a Class 10,000 cleanroom environment
  • Precision pockets conform to chips more closely than traditional heat-formed pockets
  • Excellent for corner protection in most tape widths, helping prevent die edge chipping
  • Features a typical surface resistivity of 10⁵  ohms/sq., ideal for static-sensitive components
  • Splice free polycarbonate carrier provides balanced electrostatic shielding and electrostatic decay properties

Typical Properties

Backing (Carrier Material) Polycarbonate
Brand 3M™
Overall Length (Imperial) 546.807 yd, 836.614 yd
Overall Length (Metric) 500 m, 765 m
Overall Width (Imperial) 0.315 in, 0.472 in, 0.63 in, 0.945 in, 1.26 in
Overall Width (Metric) 12 mm, 16 mm, 24 mm, 32 mm, 8 mm
Product Color Black
Recommended Application Bare Die, Discrete, LED, WLCSPs
Size (Imperial) 0.472 in x 546.807 yd, 0.472 in x 836.614 yd
Size (Metric) 12 mm x 500 m, 12 mm x 765 m
TDS Required Yes

3M™ High Shear Pressure Sensitive Cover Tape 2668

High Shear Pressure Sensitive Cover Tape 2668

3M™ High Shear Pressure Sensitive Cover Tape 2668 is a transparent polyester tape with a synthetic, room temperature pressure sensitive adhesive (PSA) zone along each edge.

  • Reworkable and bakeable
  • Adhesive zones help reduce the risk of adhesive contamination or contact with devices during shipping and storage
  • Suitable for components like WLCSP
  • Works well on 3M™ Polycarbonate Carrier Tapes
  • 300 m or 500 m rolls are available in standard widths of 5.4 mm, 9.3 mm, 13.3 mm, 21.3 mm, 25.5 mm, 37.4 mm and 49.4 mm
  • Contact 3M for information on other width option

3M cover tape 2668 features a static dissipative blocker film on the component side and it is recommended for wafer level chip scale packages (WLCSP) applications.

Typical Properties

Adhesive Features Pressure-sensitive
Brand 3M™
Elongation 150%
Haze Percentage 5.8%
Overall Length (Imperial) 328.084 yd, 546.807 yd, 984 yd
Overall Length (Metric) 300 m, 500 m
Overall Thickness (Metric) 0.061 mm
Overall Width (Imperial) 0.213 in, 0.366 in, 0.524 in, 0.839 in, 1.004 in, 1.472 in, 10.039 in, 19.449 in, 2.126 in, 8.386 in
Overall Width (Metric) 13.3 mm, 21.3 mm, 25.5 mm, 37.4 mm, 49.4 mm, 5.4 mm, 65.2 mm, 66.5 mm, 82.4 mm, 9.3 mm, 97 mm
Product Usage Bare Die, Discrete Components, ICs, LEDs, Passive Components, WLCSP

Static Dissipative Heat Activated Cover Tape 2671A

Static Dissipative Heat Activated Cover Tape 2671A

3M™ Static Dissipative Heat Activated Cover Tape 2671A is a transparent, two-sided static dissipative polyester film tape with a heat activated adhesive.

  • Suitable for a wide variety of electronic packaging
  • Works well on 3M™ Polycarbonate Carrier Tapes with stable peeling performance in aging; can also be used on other carrier materials such as polystyrene
  • 480 m rolls are available in standard widths of 5.4 mm, 9.3 mm, 13.3 mm, 21.3mm, 25.5 mm, 37.4 mm and 49.4 mm
  • Contact 3M for other widths and reel lengths per your requirements
  • 3M cover tape 2668 fits a wide variety of electronic components

Typical Properties

Adhesive Features Heat Activated
Color Family Transparent
Elongation 100%
Haze Percentage 35%
Overall Length (Imperial) 524.934 yd
Overall Length (Metric) 480 m
Overall Thickness (Metric) 0.048 mm
Overall Width (Imperial) 2.087 in, 3.661 in, 3.74 in
Overall Width (Metric) 5 mm, 5.3 mm, 5.4 mm, 9.3 mm, 9.5 mm
Product Usage Discrete Components, ICs, LEDs, Passive Components, WLCSP

Additional Resources

3M Polycarbonate Carrier Selection Guide

Choosing Carrier and Cover Tape for Tape-and-Reel

Carrier Pockets and Cover Tapes