2151085 Drawing Datasheet by TE Application Tooling
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NUMBER RETTISIm DESCRIPTIm EEED TTPE C3 EWMWC mm W S_,
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2T5TO85HT D EI\E CRIMP HEICHT ADWST VECHA\ICAL )T EC¥HT9H006835 TATTTZITI TT; TT
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APDLICATOR DATA
CRIHP SI7E TYPE
TTTIRE T,T6 Pm ICAeI E
I\SUL T TO P'PT [.057 E
ATPLICATOR INSTTUCTIONS /F\ T T T , 7TT9SAOTT PLSH ROD, AIR FEED 2507
408H35042 @ H T T H T803259HT PISHIAC, ELATTCER '249
H T T H 7TT984THT EEER CAM, AIR EEER '248
H T T T T 7TT9082H9 CAR, SA'IL, INSULATIO‘T ANISTVTENT 'EAA
TERMIAAL DATA: TE TEPHINAL TE CPIMP SPECIEICATICN , T T T T 7079“” TTT'TSHERT TTT‘TE SPRTN‘GT CTTST’TO’CREST'EM
, A . L A F ,\ W F m (H 3 H T T T T 7TT9083HT RETAIAER, IHSIILATIDT >IAL '242
TETTHT‘TITRTEHTSTNP’ETTPEHiram Maj? DEER”: TE:* WW; ”T’T H T T T T THT8023HT SCR, STTT HR CAP M3 x 4,0 'EAT
II . ‘0 CT: HAT—TTT‘A/‘N T/‘TT—TT’TUETT TANPE H H T H T 7TT958OHT T/ECHAAICAL EEER ASSEHTLT '239
2.2mm Hm [.08IH.TTO INI To 93HT 50 HR I.o3TH.ose ITI H T T H 7063AA0HT AIR EEER MODULE '23s
TERMINAL ® TTAHE>POB H H H 2 2 H 7T0A5H3 RIAC, RETAIN, EXTETT, 3T’T5 CRESCENT'TIZ
EPPLTCATTOM} H REE REE REE REE 99A9T0H2 COIATER MAGNETIC 'T6A
SPECIEICATION '
H T T H 7A0638HT SPRITTC, EEER EIHGER T63 C
TERMIRALS APVLIED H T T H 3H7362THT PIA, RETAIN, CRTTR, 3T'Ts x 354 'T37
TE TE’TTVTINAL TE TERTVTINAL TE TEHNHAL TE TERMIAAL T T T T 7TT9Tj971 HOLDERTFEET} FTNTTERT AF T30
“776571 WWW New} WWW H T T T T THT80?8H« AASHER, ELAT, PEG HA TT9
579‘76847‘ 223257571 A2325?“ H T T T T PSAAeoSHT SCRETTT, LCTCRITTC 99
H T T T T 7844907HT POST, LCCRIHC ' 98
H T T T T A55888He SPACER, CRINPEP ' 82
H T T T T T803eoTHT ROCITT'EATATIRTT PACRATSE 7T
CIIMP HEIGHT (H CRIMT’ HEIGHT H T T T T 7TT9T9TH9 DEPRESSOR, TTTIRE '79
WW [INCH] HREEERENCE SETTING T I I T T 7TT99A3TT WASHER, SPACER T69
gab/70m L032”? 002] 8 a H T T T T 7TT9TAoHT TAC,IREATIEICATI0H '67
OWN“ L030”? W] 93 H 2 2 2 2 7T68OT8HT SCRETTT, RRIT/E, RH, ToHS, 2 X .T88 '66
069T/HO,OS NEW 002] 98 H T T T T 7T68083H? SCR, STTT HR CAP, RoHS, TIA x 8,0 '69
H T T T T 5HT80??H5 R, HEX HR CAP, MA x 6,0 '59
H T T T T T338885HT PATTTL, EEER 56
ARN I HG H /. /. /T /. 7T68083H3 ,, STTT HR CAR, RoHS, TIA x T20 SA
CH IASTALLATIOH, SET TITIRE DI‘C TO CRIT/P HEISHT AEEEREACE SETTI G i f f f f Tngifgff; TEETNHT‘SEQTTGTfifigEW” 2,3
RECOMMENDDSPAREMWS EOR LAT‘GEST T‘TTTIETE SI7E. CRIME‘HEIGHT\EIEEERENCE\SETTINCSi CREATE? , T 2 T 2 T807329 WRTHRCAPHAXBD 2%
A THAN THE T/ALLE 5 TN Y EALSE DAMAGE TO THE TLAINJ TOOLING, H H T H T 7TT985?HT EEERCAH, PRE EEER A8
$555399???TEPATTAETTJCTT“ SHEET TOR “WW? LUBRT‘CATW AND REFER TO THE I P N SHEET E0? DROPER SETIP MD ADVISTTT/TEATS, H T H T 7TT9653HT EEEPCA , POST EEE‘» N
v V A “P V . H T T T T T803583H9 APPLICATOR RASIC ASSE‘THLY, SE :6
A APPLT PART NUMBER 2H23AT9HC LOCTITE TO THREADS OF ITEM 2A2. , T T T T T8035T5’T RAT/T ASSEMBLVT 3T ATLAT‘TTTC “T
& CPIW HEI”HT REEEREN”E SETTI\C WAS THE SETTING SED TTTHEA THE E T T T T ”30360“ SCR' HHS/CT ROHS TM8 X 75) AT
APTPLICATQR TTTAS QUALIFIED AT THE EACTORV ADJVSTTVTENT MAY BE T T T T T 2TTT573567T ST’TTORT' TETTT'TTNTT I 34
\ECESSART TTTHE\ RDHAIAG AP3LICATO? IN THE FIELD, H 2 2 2 2 70793836 SCR, RHSC, RoHS TINA x 20) ' 33
5, VNLESS SPECIEIED OTHERWISE TORQSE VALLES SHALL BE LSED PER T Z 2 2 2 ”MATTWTT SPACER CVTTTTTTTTTCTTT’ STTT) G‘TTDE 3T3
DOCUMEW‘ Wfisooc H T T T T 78AA99?HT ASSETv’ELV, STRIP CIIIIE 29
H T T T T TH455888H3 SPACER, CRINPEP ' 28
H T T T T T370928H2 STRIP CIIRE ' 24
H T T T T 7T68083H? SCR, STTT HR CAR, RoHS, TIA x 80 ET
H T T T T THT8028H2 WASHER, ELAT, PEG MA 29
H T T T T 7TT9533H3 STRIPPER, SIRE EEE‘» T9
H T T T T 7T T9806HT IASERT, SHEAR T3 7
H T T T T 3H7??80H3 SPRITTC, CDTTTPRESSIDT T2
H T T T T TH356885H£ STOP, SHEAR TT
T H T T T T 7TT9805HT SHEAR HCTLRER, ERCHT T9
T H T T T T T803095HT ELCTATIAC SHEAR, ERDTT H 9
T T 2 2 T T T63392T 2 AAVIL, COMBINATION 8
H T T T T 7TT9TW DEPRESSOR, SHEAR 5
H T T T T 7H7380TTH: ELOCT, CRITTTPER SPACER A
T T 2 2 T T T63396TH6 CRIT/PER, IHSIILATIDT E PRETTIIH 3
H T T T T 455888H£ SPACER, CRINPEP 2
T T 2 2 T T 73AT56H? CRIT/PER, TTTT‘IRE T
HTTHT2 HTT 2 HT PART \0 DESCRIPTIOA TTE‘T
ID?HARTETIRIATERRITTATR:AT:TAITIETETTTTTTTAT W; W {2mm CWW; T TI
:HA ZZFEjZCTT (:> J 5 EaHrstqu, RA TIT0§H36C8
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CISTDMET DTARM 5“" T 3 W’ T ”A HIT
AM: was Rw 3mm“:
SHEETS 3 A /T ATE NOT TTEOUITIET) EOIT ATLA‘ATIC TTETTSION
A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS: TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE APVD
DWNDESCRIPTION
LOC DIST
5
67
8 34 2 1
D
B
A
A
B
CC
D
BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
CCOPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
1
2
3
4
C2 ECR-17-012858
1SEP2017
RS LZ
C3 ECR-18-004650
28MAR2018
MZ SJ
DECR-18-008394
31MAY2018
VLA JDG
D1 ECR-19-006895
09MAY2019
MZ YY
CUSTOMER DRAWING
TE Connectivity
Harrisburg, PA 17105-3608
2151085
S.ZOU 22FEB2011
T.ELBIN 22FEB2011
S.XI 22FEB2011
1:2 1 4 D1
-
-
-
- -
mm
A 66
Ocean Side Feed
Applicator
-
-
20
- -
20
ITEM
NO
DESCRIPTIONPART NO
-1-2-71-72-77
1
1
234156-2
CRIMPER, WIRE
234156-2
11
22
1
2
-
1
455888-4
SPACER, CRIMPER
455888-4
11
11
-
3
-
1
1633961-6
CRIMPER, INSULATION F PREMIUM
1633961-6
11
22
1
4
-
1
2-238011-0
BLOCK, CRIMPER SPACER
2-238011-0
11
11
-
5
-
1
2119757-8
DEPRESSOR, SHEAR
2119757-8
11
11
-
8
-
1
1633927-2
ANVIL, COMBINATION
1633927-2
11
22
1
9
-
1
1803095-1
FLOATING SHEAR, FRONT -
1803095-1
11
11
-
10
-
1
2119805-1
SHEAR HOLDER, FRONT
2119805-1
11
11
-
11
-
1
1-356885-4
STOP, SHEAR
1-356885-4
11
11
-
12
-
1
SIMP_3-22280-3
SPRING, COMPRESSION
3-22280-3
11
11
-
13
-
1
2119806
INSERT, SHEAR
2119806-1
11
11
-
19
-
1
2119533-3
STRIPPER, SIDE FEED
2119533-3
11
11
-
20
-
1
1-18028-2
WASHER, FLAT, REG M4
1-18028-2
11
11
-
21
-
1
2168083-2
SCR, SKT HD CAP, RoHS, M4 X 8.0
2168083-2
11
11
-
24
-
1
1320928-2
STRIP GUIDE
1320928-2
11
11
-
28
-
1
1-455888-0
SPACER, CRIMPER
1-455888-0
11
11
-
29
-
1
2844992-1
ASSEMBLY, STRIP GUIDE
2844992-1
11
11
-
30
-
2
2-2844962-4
SPACER, CYLINDRICAL, STRIP GUIDE
2-2844962-4
22
22
-
33
-
2
2079383-5
SCR, BHSC, RoHS (M4 X 20)
2079383-5
22
22
-
34
-
1
2-1752356-7
SUPPORT, TERMINAL
2-1752356-7
11
11
-
41
-
1
1803602-1
SCR, BHSC, RoHS (M8 X 25)
1803602-1
11
11
-
44
-
1
1803515-1
RAM ASSEMBLY, SF ATLANTIC
1803515-1
11
11
-
46
-
1
1803583-9
APPLICATOR BASIC ASSEMBLY, SF
1803583-9
11
11
-
47
-
1
2119653
FEED CAM, POST FEED
2119653-1
1-
1-
-
48
-
1
2119652
FEED CAM, PRE FEED
2119652-1
1-
1-
-
49
-
3
18023-9
SCR, SKT HD CAP M4 X 6.0
18023-9
21
21
-
50
-
1
1803382-6
HOLD DOWN, SPRING LOADED
1803382-6
11
11
-
53
-
2
1-2168083-0
SCR, SKT HD CAP, RoHS, M4 X 10
1-2168083-0
22
22
-
54
-
4
2168083-3
SCR, SKT HD CAP, RoHS, M4 X 12.0
2168083-3
44
44
-
56
-
1
1338685-1
PAWL, FEED
1338685-1
11
11
-
59
-
1
5-18022-5
SCR, HEX HD CAP, M4 X 6.0
5-18022-5
11
11
-
60
-
1
2168083-2
SCR, SKT HD CAP, RoHS, M4 X 8.0
2168083-2
11
11
-
66
-
2
2168078-1
SCREW, DRIVE, RH, RoHS, 2 x .188
2168078-1
22
22
-
67
-
1
2119740-1
TAG,IDENTIFICATION
2119740-1
11
11
-
69
-
1
2119943-1
WASHER, SPACER
2119943-1
11
11
-
70
-
1
2119791-9
DEPRESSOR, WIRE
2119791-9
11
11
-
71
-
1
1803607-1
DOCUMENTATION PACKAGE
1803607-1
11
11
-
82
-
1
455888-6
SPACER, CRIMPER
455888-6
11
11
-
98
-
1
2844907
POST, LOCKING
2844907-1
11
11
-
99
-
1
2844908
SCREW, LOCKING
2844908-1
11
11
-
119
-
1
1-18028-2
WASHER, FLAT, REG M4
1-18028-2
11
11
-
136
-
1
2119799
HOLDER,FEED FINGER, AF
2119799-1
-1
-1
-
137
-
1
3-23627-7
PIN, RETAIN, GRVD, 3/16 X .854
3-23627-7
-1
-1
-
163
-
1
240638
SPRING, FEED FINGER
240638-1
-1
-1
-
164
-
1
COUNTER_994970
COUNTER, MAGNETIC
994970-2
REFREF
REFREF
-
172
-
2
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
21045-3
-2
-2
-
238
-
1
2063440-1
AIR FEED MODULE
2063440-1
-1
-1
-
239
-
1
2119580-1
MECHANICAL FEED ASSEMBLY
2119580-1
1-
1-
-
241
-
1
7-18023-7
SCR, SKT HD CAP M3 X 4.0
7-18023-7
11
11
-
242
-
1
2119083
RETAINER, INSULATION DIAL
2119083-1
11
11
-
243
-
1
2079764
WASHER, WAVE SPRING, CREST-TO-CREST
2079764-1
11
11
-
244
-
1
2119082-9
CAM, SNAIL, INSULATION ADJUSTMENT
2119082-9
11
11
-
248
-
1
2119641-1
FEED CAM, AIR FEED
2119641-1
-1
-1
-
249
-
1
1803259-1
BUSHING, FLANGED
1803259-1
-1
-1
-
250
-
1
2119640-1
PUSH ROD, AIR FEED
2119640-1
-1
-1
-
PART
NUMBER REVISION DESCRIPTION FEED TYPE
2151085 -1 D FINE CRIMP HEIGHT ADJUST MECHANICAL
2151085 -2 D FINE CRIMP HEIGHT ADJUST PNEUMATIC
7-2151085-1 D MECHANICAL AND CRIMP
TOOLING KIT MECHANICAL
7-2151085-2 D PNEUMATIC AND CRIMP
TOOLING KIT PNEUMATIC
7- 2151085 -7 B CRIMP TOOLING KIT -
TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION
TERMINAL NAME:
2.5mm SIGNAL DBL LOCK REC. CONT. (M)
WIRE STRIP LENGTH INSULATION DIAMETER RANGE
2.20-2.80 mm [.087-.110 IN]
n
0.93-1.50 mm [.037-.059 IN]
TERMINAL
APPLICATION
SPECIFICATION
114-5203 - -
- - -
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
917765-1
C1__DWG_PN_1_1
917765-2
C1__DWG_PN_2_1
917684-1
C1__DWG_PN_3_1
917684-2
C1__DWG_PN_4_1
5-917684-1
C1__DWG_PN_1_2
2232575-1 2232576-1
C1__DWG_PN_3_2
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
22 AWG OR 0.34mm2
W1__DWG_WGAUGE_1
0.82+/-0.05 [.032+/-.002]
W1__DWG_CRIMP_HT_1
24 AWG OR 0.22mm2
W1__DWG_WGAUGE_2
0.75+/-0.05 [.030+/-.002]
W1__DWG_CRIMP_HT_2
26 AWG OR 0.14mm2
W1__DWG_WGAUGE_3
0.69+/-0.05 [.027+/-.002]
W1__DWG_CRIMP_HT_3
APPLICATOR DATA
CRIMP SIZE TYPE
WIRE 1.16 mm [.046] F
INSUL 1.70 mm [.067] F
APPLICATOR INSTRUCTIONS
408-35042
CRIMP HEIGHT
REFERENCE SETTING
8.6 W1__FA_SETTING_1
9.3 W1__FA_SETTING_2
9.8 W1__FA_SETTING_3
SET UP GAUGE
2119599-1
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4 & 4 of 4)
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
CUT TO LENGTH AT ASSEMBLY.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH
THIN WALL (FLR) INSULATION.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH
THIN WALL (FLR) INSULATION. THE INSULATION CRIMP &
APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS
LISTED IN THE APPLICATION SPECIFICATION.
INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL
INSULATION RANGE IS #- # [# - # IN.]
INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN
RELEVANT APPLICATION SPECIFICATION.
FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS.
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
1
1
1
1
1
1
1
1
1
1
1
1
4
3
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p
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3+ O6 I ,II IIIIIIIIII III; II III;
SEE SHEET T
EEED TYPE
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SW
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9
Kg/ \
3 Bio 5
/T\\ //T
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K \77 7/ E
0 a -
TERMINAL SUPPOTT LOCATION
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1/
7T 35%;; ETE) REF
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£m
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(297 7
\/
ITEM 30 LOCATE) AT
ENOIT HOLES
/f‘\?EF {SO>TEE
{I I //\,
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\/ I \ V \/ \/ \/ \/ 3L
3cm STROKE 30mm STRONE 30mm STROKE
<}5\ feed="" tiicn="" jositio\="" t="" oni="">E BY INSULATION BATNEL
”Q mu EZWjN“ L44J97WE§ EImquwvy
CTK EZFEjZCH (f: U; IIrIIIbIg pa ITIOifiéCS
fl ”mm onifir‘AFTAQ'fESSPEL”\T‘FETSES‘ JOHN 72EE32III NAN: ‘
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LIQI 40mm OTNONE \H/ SE<>WO on sTIee Ts T of 4 & 1 OT 1 T§%£::]€EE ; IIWIIII T
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F I, I P O<:i t="" tc="" ne="" i="" st="" o="" n="" o=""><>WIH O I 5 he 6 TI» 3 O T - & 4 O T 4 I MU“ IL§~ T ,T I E, A , I A
MDEpIAHAMIIAL MECHANICAL ATP EEED ‘ “ , “T” , ”T‘W , LIT DONG QIEZTJTWO ,
UbT FEED DRE EEE) ’ ' (ISTONLIOIIWM 5“" I 35” 7 ”A ”)1
IIIIIIIIIII
SHEETS 3 is 4 ARE WT REOUHED FOR fixTLANTIC \I‘ERSIO\
0
A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS: TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE APVD
DWNDESCRIPTION
LOC DIST
5
67
8 34 2 1
D
B
A
A
B
CC
D
BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
CCOPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
44.61 0.05
-SEE SHEET 1
-
- -
CUSTOMER DRAWING
TE Connectivity
Harrisburg, PA 17105-3608
2151085
S.ZOU 22FEB2011
T.ELBIN 22FEB2011
S.XI 22FEB2011
1:2 2 4 D1
-
-
-
- -
mm
A 66
Ocean Side Feed
Applicator
-
-
20
- -
20
A
PNEUMATIC
3.8 0.5
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4 & 4 of 4)
4
24
242
33
41
54
21
28
2
82
19
34
67
243
244
46 10
241
11
70
3
44
13
12
69
5
66
1
8
20
29
54
164
A
119
50
53
30
98 99 60
9
44 REF
34
8REF
REF
29 30 REF
REF
RAM SET-UP
TERMINAL SUPPORT LOCATION
FEED TRACK POSITION
GUIDE BY INSULATION BARREL
ITEM 30 LOCATED AT
FRONT HOLES
47
49
FEED TYPE
48
49 49
248
239
250
249
238
136
137
163
172
CAM POSITIONS
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
59
56
59
56
2
2
2
1
1
1
1
1
1
3
MECHANICAL
POST FEED
30mm STROKE
40mm STROKE
MECHANICAL
PRE FEED
30mm STROKE
40mm STROKE
AIR FEED
30mm STROKE
40mm STROKE
MECHANICAL
A
2
S I 6 i) 4 3 ?
IRsmAINs ISUN=U3LIsRu anuswrcwuegcrou za ICC HI REV SIGNS
@mwmrza wImLLLmoNcscwoNrIuN ‘RIHHISI‘RW’VRR PACIFIC VERSION TERMIUATO? .‘RTI 66 E M A A ”WWW w: W Am
EEART INTERFACE ADAPTET , SEE SHEET I
I R N C R/R J (N N
NLIVIZIEH RENISIL/\ DESLRI TIC/\ FEED TYRE
2*2I5I08LTI D FIRE CRIIVP HEI‘QHT ADJCST VIECHA\ICAL
ZTZIDIOSDTZ J FIRE CHINR HEIGHT ADJCST JNEUVIATIC
TTPISIO8ST7 FT CRINI2 TOOLING I/\IT 2
r)
1>
APPLICRTOR :IRTR.
CRIM3 SI7E TNRE
IIIIRE I I6 mm LOAGI F
INSUL I To mm I DGTI F
APPLICRTO? INSTRUCTIONS KN
m III
408 3“”42 \2/ R I R 2II9640RI RLSR RDD, AIR FEED '230
R I R I833229RI DLSRIAC, FLANGED '2/9
R I I 2II9082R9 CAN, SAIL, INSULATIDN AIIISTMENT '2/.I
R I I 23I9IC~ARI AASRER, . E SRRING, CIESTRTDRCREST'ZAS
TERMINAL DATA: TE TERMINAL TE CRIM3 SPECIFICATION 7 I I 2II9083VI RETAINER, INSULATION ML '212
TERMINAL NAME: 2,5mm SIGNAL DEIL LGCR IEC, CONT. IMI ’ T E EEEEOQSE NERANTTDFFEEDNSSEHDLI .ngE
A‘II‘E STRIR LENGTR :1; INS.,LATIDN IIAMETER RANGE , E , zoeSIAoRI E]; EEEET‘MODUEE 238
2,232.83 mm IDSIRII3 INI QMSRISDRRI33TR3591NI , 2 , ZIOEE,3 RING, RETAIN, {WEE 3H6 CEMENT-I I2
TEIIMIML A @ ”425903 . ’ R REF REE eeAeIoRz CDLATER, MAGNETIC 'IGI
STFEFIFTTITTIEN/ . . . R I R onGSSRI SRRIAC, FEED FINGER 'I63
” V‘ V R I R 2II964IR2 FEED CAM, AIR FEED 'IbI C
TERMINALS APVLIED R I I 2I68083RS SCR, SNT RD CAR, RoRS, III X I6 'I/A
, . R /1 /. 2I68083R9 SCR, SNT RD CAR, RoRS, III X 23 'I/.3
TE TEEIIEIIIINAL TE0 TjEjRNINR‘L TE TEEARIIIIWL TEa TEFETTTTTTNATTT 2 2 I ZI W633i FEED CAM, POST FEED TIA?
SGEITEATI 242355675571 EnggszfETEETE ””84 ’ R I I IRI803283R3 ARRLICA CR LIASIC RSSEMjL‘I, SF 'I/.I
R I I ISDSSIGRI RAN ASSEMELV, SF RACIFIC 'I/O
R I R 3R2362IRI RIA, RETAIN, GRND, 3H6 X .SSI 'I3I
E L CRINP REI RT . RIM? REICRT R I R 2II9I99RI R3LDER,FEED FINGER, AF 'I36
II . x] ’ ‘G C x: R I I R ’ ‘I‘RSHER FLAT REG MI '
SI FE} IAN LINCRI ( REFERENCE SETTING , I I IingéiI RENT CCRING U99
7? \0R 0 34W OCH/ROM CHI/70071 8 6 R I I zsAADDIRI RDST, OCIING ' 98
2“ 0R 3.22m GIN/70917 I MOI/r 0971 9 3 R I I 45588876 SRACER, CRIMRER ' 8’2
25 III“? 0” ORIII‘T“? RAW/905 I 927“” 0021 9 8 R I I ISDSGDIRI DDCLNEATATIGN RACAAGE ' II
R I I 2II9I9IR9 DERRESSR IIIIRE ' IO
R I I 2II9943RI “TSHEH, SRACER ' 69
R I I 2II9IADRI .,IDEATIFICATION 'GI
R 2 2 2ICRSDISRI SCR I, DRIVE, RR, RoRS, 2 x Isa '66
R I I SRI8022RS SCR, HEX RD CAR, MA A :.3 '39
R I I ISSSGSSRI ‘I , FEED ' 36
R 2 2 IRZIGSDSSRC SCR, SNT RD CAR, RoRS, III X I3 ' :3
R I I I833382RG HOLD DNA, SRRING LGAIEI ' 30
R I 2 I8023R9 SC SNT RD CAR MA A C 3 ' /.9
A RECOIVVENDED SPARE 3RRTS [N13 2 2 I 2II9632’I FEED CAM, I’RE FEED V [8
. R A’A'R SC“ SC ‘I 2T '/.
A REFER TO SU=2LIED INSTRUCTION SREET FOR CLEANING, LUBRICATION AND NSTALLATI“ DISC TO CRIUP HE IGHT TEFEREDCE SETTING . E E ET?,::3:6T SLRR/IFT TERNINALMTH 5 .3TE
SWINE 0T ”WNW” LARGEST IINIR HEIGHT REFERENCE SETTING; GREATER , g 2 23/9583» SC‘,VDHSC, REES IIM x m -33
Q ARRLN ”ART \CMEIER 2R234I9Re LOCTITE TO TRREA>S CF ITEM 242, THAN THE VALU C."\USE VIII/AGE TO THE CRIVP TOOL I NG, R 2 2 2R284I962RA SR C‘ER, CVLINDRICAL, STIIJ GIUE '30
A CRIW HEIGHI REFERENCE SEIIINC IIIAS IHE SHINE USE) EHEE THE REFER). TO THE SHEET FOR RRQFER SETJJ AND RLJUSTMENTS. R I I 28IEI9927I4 SET/ELYEESTRII’ GUIDE . 29
AP‘LICATO? WAS QUALIFIED AT TRE FACTORY. ADIUSTMENT NAY BE R I I IRISSSSSRC SRACER, CRIMRER 25
NECESSRRV TI’N‘HEN I‘UNNIME RRRLICRTOR IN THE EIELI) 2 I I I320928’E STRI‘ GLIDE Z/I
b, UI\LESS SRECIEIE) OTHEI‘TI’I‘ISE TORQUE VALUES SHALL TE USE) RER T T T 2T68083TE SC" STTT HD CATT’ TTOHS’ M X 8’0 LET
DOCJMENT, I3IR35303. R I I IRI802SR2 . CHER, FLAT, REG MI 20
R I I 2II9533RS STRIRRER, SIDE FEED I9
I R I I 2II98I36RI INSERT, SREAR I3
R I I 3222833 SRRIAC, CDMRRESSIDN I2
R I I IRSSGSSSRA STDR, SREAR II
I R I I 2II98I3SR SREAR HOLDER, FRDNT I0
I R I I I83309SRI FLDATI SREAR, FRGNT R 9
I I I I I63392IR2 AAA/IL, CCMLIINATIDN 8
R I I 2II9I2IRS DERRE ;, SREAR b
R I I 2R2383IIRC DLDC‘A, CRIMRER SPRCEI /.
I I I I IGSSSGIRG CRINRER, INSULATION F RIEIIIIM 3
R I I IDSSSSRC SRACER, CRIMRER 2
I I I I 23II‘SCR2 CRINRER, IIIIRE I
RTTR22R2I RART No :ESCIIRTIGN TIE“
IR?“IRIRDI.EIIRIARAA‘RIAA»IA:ERIAAIII‘RIAIAR" DI; [EU 3quch E'fig $5 I II
:RR 22FEjZCII (2 LI I: RaRIIsbIRg, RA ITIDSRMS
E A n E, /\ ”mm SIT“:RIM?TSRETQIJISSJ anETjTN EZFEjZCII NAN: A A
F> A N; T T T\/ NT E R S T N) N m HES f FTSWTCT‘P” \TceRopanbITCdoeIoTreed
S I‘ OIAIII on S IICC I S 3 OT 4 63 XI 0 5 l @633 i ’
A . . A ,_ \ /- PLACE : 2 EMF CON DRAIN N6 N2) REST? (‘TFD T0
(RIIGCIIC NGISICC SFOINR on SRCCIS I OI ZI a: 2 0* ZII IRISH 2 W, 33TT3©=I2I5IDSS ,
CISTDMLI DIARNG 5“" I] W’ 3 WA ”WI
AM: was m mum: I
SHEETS I IS 2 ARE NOT REQUIIED FOR JRCIEIC VERSION
A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS: TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE APVD
DWNDESCRIPTION
LOC DIST
5
67
8 34 2 1
D
B
A
A
B
CC
D
BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
CCOPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
-SEE SHEET 1
-
- -
CUSTOMER DRAWING
TE Connectivity
Harrisburg, PA 17105-3608
2151085
S.ZOU 22FEB2011
T.ELBIN 22FEB2011
S.XI 22FEB2011
1:2 3 4 D1
-
-
-
- -
mm
A 66
Ocean Side Feed
Applicator
-
-
20
- -
20
SET UP GAUGE
2119599-1
APPLICATOR DATA
CRIMP SIZE TYPE
WIRE 1.16 mm [.046] F
INSUL 1.70 mm [.067] F
APPLICATOR INSTRUCTIONS
408-35042
TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION
TERMINAL NAME:
2.5mm SIGNAL DBL LOCK REC. CONT. (M)
WIRE STRIP LENGTH INSULATION DIAMETER RANGE
2.20-2.80 mm [.087-.110 IN]
n
0.93-1.50 mm [.037-.059 IN]
TERMINAL
APPLICATION
SPECIFICATION
114-5203 - -
- - -
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
917765-1
C1__DWG_PN_1_1
917765-2
C1__DWG_PN_2_1
917684-1
C1__DWG_PN_3_1
917684-2
C1__DWG_PN_4_1
5-917684-1
C1__DWG_PN_1_2
2232575-1 2232576-1
C1__DWG_PN_3_2
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
22 AWG OR 0.34mm2
W1__DWG_WGAUGE_1
0.82+/-0.05 [.032+/-.002]
W1__DWG_CRIMP_HT_1
24 AWG OR 0.22mm2
W1__DWG_WGAUGE_2
0.75+/-0.05 [.030+/-.002]
W1__DWG_CRIMP_HT_2
26 AWG OR 0.14mm2
W1__DWG_WGAUGE_3
0.69+/-0.05 [.027+/-.002]
W1__DWG_CRIMP_HT_3
CRIMP HEIGHT
REFERENCE SETTING
8.6 W1__FA_SETTING_1
9.3 W1__FA_SETTING_2
9.8 W1__FA_SETTING_3
PACIFIC VERSION
Shown on sheets 3 of 4 & 4 of 4
(Atlantic version shown on sheets 1 of 4 & 2 of 4)
ITEM
NO
DESCRIPTIONPART NO
-21-22-77
1
1
234156-2
CRIMPER, WIRE
234156-2
111
2
-
1
455888-4
SPACER, CRIMPER
455888-4
11-
3
-
1
1633961-6
CRIMPER, INSULATION F PREMIUM
1633961-6
111
4
-
1
2-238011-0
BLOCK, CRIMPER SPACER
2-238011-0
11-
5
-
1
2119757-8
DEPRESSOR, SHEAR
2119757-8
11-
8
-
1
1633927-2
ANVIL, COMBINATION
1633927-2
111
9
-
1
1803095-1
FLOATING SHEAR, FRONT -
1803095-1
11-
10
-
1
2119805-1
SHEAR HOLDER, FRONT
2119805-1
11-
11
-
1
1-356885-4
STOP, SHEAR
1-356885-4
11-
12
-
1
SIMP_3-22280-3
SPRING, COMPRESSION
3-22280-3
11-
13
-
1
2119806
INSERT, SHEAR
2119806-1
11-
19
-
1
2119533-3
STRIPPER, SIDE FEED
2119533-3
11-
20
-
1
1-18028-2
WASHER, FLAT, REG M4
1-18028-2
11-
21
-
1
2168083-2
SCR, SKT HD CAP, RoHS, M4 X 8.0
2168083-2
11-
24
-
1
1320928-2
STRIP GUIDE
1320928-2
11-
28
-
1
1-455888-0
SPACER, CRIMPER
1-455888-0
11-
29
-
1
2844992-1
ASSEMBLY, STRIP GUIDE
2844992-1
11-
30
-
2
2-2844962-4
SPACER, CYLINDRICAL, STRIP GUIDE
2-2844962-4
22-
33
-
2
2079383-5
SCR, BHSC, RoHS (M4 X 20)
2079383-5
22-
34
-
1
2-1752356-7
SUPPORT, TERMINAL
2-1752356-7
11-
41
-
1
1803602-1
SCR, BHSC, RoHS (M8 X 25)
1803602-1
11-
48
-
1
2119652
FEED CAM, PRE FEED
2119652-1
1--
49
-
3
18023-9
SCR, SKT HD CAP M4 X 6.0
18023-9
21-
50
-
1
1803382-6
HOLD DOWN, SPRING LOADED
1803382-6
11-
53
-
2
1-2168083-0
SCR, SKT HD CAP, RoHS, M4 X 10
1-2168083-0
22-
56
-
1
1338685-1
PAWL, FEED
1338685-1
11-
59
-
1
5-18022-5
SCR, HEX HD CAP, M4 X 6.0
5-18022-5
11-
66
-
2
2168078-1
SCREW, DRIVE, RH, RoHS, 2 x .188
2168078-1
22-
67
-
1
2119740-1
TAG,IDENTIFICATION
2119740-1
11-
69
-
1
2119943-1
WASHER, SPACER
2119943-1
11-
70
-
1
2119791-9
DEPRESSOR, WIRE
2119791-9
11-
71
-
1
1803607-1
DOCUMENTATION PACKAGE
1803607-1
11-
82
-
1
455888-6
SPACER, CRIMPER
455888-6
11-
98
-
1
2844907
POST, LOCKING
2844907-1
11-
99
-
1
2844908
SCREW, LOCKING
2844908-1
11-
119
-
1
1-18028-2
WASHER, FLAT, REG M4
1-18028-2
11-
136
-
1
2119799
HOLDER,FEED FINGER, AF
2119799-1
-1-
137
-
1
3-23627-7
PIN, RETAIN, GRVD, 3/16 X .854
3-23627-7
-1-
140
-
1
1803516-1
RAM ASSEMBLY, SF PACIFIC
1803516-1
11-
141
-
1
1-1803583-0
APPLICATOR BASIC ASSEMBLY, SF
1-1803583-0
11-
142
-
1
2119653-2
FEED CAM, POST FEED
2119653-2
1--
143
-
4
2168083-9
SCR, SKT HD CAP, RoHS, M4 X 20
2168083-9
44-
144
-
1
2168083-8
SCR, SKT HD CAP, RoHS, M4 X 16
2168083-8
11-
151
-
1
2119641-2
FEED CAM, AIR FEED
2119641-2
-1-
163
-
1
240638
SPRING, FEED FINGER
240638-1
-1-
164
-
1
COUNTER_994970
COUNTER, MAGNETIC
994970-2
REFREF-
172
-
2
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
21045-3
-2-
238
-
1
2063440-1
AIR FEED MODULE
2063440-1
-1-
239
-
1
2119580-1
MECHANICAL FEED ASSEMBLY
2119580-1
1--
241
-
1
7-18023-7
SCR, SKT HD CAP M3 X 4.0
7-18023-7
11-
242
-
1
2119083
RETAINER, INSULATION DIAL
2119083-1
11-
243
-
1
2079764
WASHER, WAVE SPRING, CREST-TO-CREST
2079764-1
11-
244
-
1
2119082-9
CAM, SNAIL, INSULATION ADJUSTMENT
2119082-9
11-
249
-
1
1803259-1
BUSHING, FLANGED
1803259-1
-1-
250
-
1
2119640-1
PUSH ROD, AIR FEED
2119640-1
-1-
PART
NUMBER REVISION DESCRIPTION FEED TYPE
2- 2151085 -1 D FINE CRIMP HEIGHT ADJUST MECHANICAL
2- 2151085 -2 D FINE CRIMP HEIGHT ADJUST PNEUMATIC
7- 2151085 -7 B CRIMP TOOLING KIT -
CUT TO LENGTH AT ASSEMBLY.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH
THIN WALL (FLR) INSULATION.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH
THIN WALL (FLR) INSULATION. THE INSULATION CRIMP &
APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS
LISTED IN THE APPLICATION SPECIFICATION.
INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL
INSULATION RANGE IS #- # [# - # IN.]
INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN
RELEVANT APPLICATION SPECIFICATION.
FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS.
SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
1
1
1
1
1
1
1
2
3
4
4
1
1
1
1
1
1
3
8 ‘ e :> 4 3 2
E s ‘3 on m m H, W mm
(3 CTVRTGVES EV TYCC LLLCWON c5 COWOH’TUN "L "Y ”T5 “31”“) _" 66 P ,m “SUN” 0" DAT: MN AF”
SEE SHEET T
\ \
E E E D T Y 4 E
,f\
‘ 591
\E/
f5?
T \,/
/\
T250
4A 3 Bio ,
7 629 .J 7
Q A
Q @HEE ‘ :A/REE
:9;
T
7/ TERMNAE 33mm LOCATION
C 3 C
7/
i ,7 (43 REF 7
E/
35 biiio 05
RAM SET’UF
B B
/ f0
‘ 2 \JA
, Q9
, ITEM LOCATED AT
61? mm HOLES
\,/ ,\
7 —Q (30 ,REF
/’ , ‘\
”A ‘/29\‘REF / J
\ /
\J \7 3-D
EL
30mm STROKE ;J__J
N E
T 1
,/
FEED TMCK Posmm
GUDE BY I\SULATION BAWEL
A A
y" ”2 [CU EZFEjzc“ C:::>Cf;1f’j E meczhvwfi
/\ /\ /\ \ J \ /\ TK EleN EZEHZCH (:(7) U1; Ea'rwsbu'g‘ PA mairms
P H \J I F I (V V \ 5 E K) k ”mm 09mm;21930999; stnfl EZFEjZCH w: A A F
\
A H‘ . x a . Q / "m 3PM : Fwwrswc ucgon dee eed
MECHANICAL bhoWn on sTeVH of 4 & - of 4 a Tm : Appmofor
’ " / T T A 2pm : 7
POST FEED TAHQMTC verswon shown or sEeeTs T of 4 <3 of="" 4)="" wasng="" :="" _="" an="" le”="" ,="" ,="" ,‘="" ,="" mmm="" ftnfh="" wzwcw="" #="" ‘="" oottq="" @ezt5t083="" cjstome?="" d2aw:ao="" s““'="" 1="">3 S””’ A °‘4 ;:,>
AM: was raw 3mm“:
SHEETS T & 2 &?E NOT TEQUIRED FOR PQCIEIC VERSION
A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS: TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE APVD
DWNDESCRIPTION
LOC DIST
5
67
8 34 2 1
D
B
A
A
B
CC
D
BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
CCOPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
35.58 0.05
-SEE SHEET 1
-
- -
CUSTOMER DRAWING
TE Connectivity
Harrisburg, PA 17105-3608
2151085
S.ZOU 22FEB2011
T.ELBIN 22FEB2011
S.XI 22FEB2011
1:2 4 4 D1
-
-
-
- -
mm
A 66
Ocean Side Feed
Applicator
-
-
20
- -
20
A
PNEUMATIC
3.8 0.5
PACIFIC VERSION
Shown on sheets 3 of 4 & 4 of 4
(Atlantic version shown on sheets 1 of 4 & 2 of 4)
142
49
FEED TYPE
48
49
49
151
239
250
249
238
136
137
163
172
CAM POSITIONS
SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1
2
3
4
5
8
9
10 11
12
13
19
20
21
24
28
29
33
34
41
140
141 143
66
67
69
70
82
241
242
243
244
143
164
A
119 98 99
30
144
53
50
FEED TRACK POSITION
GUIDE BY INSULATION BARREL
ITEM 30 LOCATED AT
FRONT HOLES
29
30
REF
REF
RAM SET-UP
REF
140
REF REF
TERMINAL SUPPORT LOCATION
34
8
56
59
59
56
MECHANICAL
A
2
MECHANICAL
POST FEED
30mm STROKE
MECHANICAL
PRE FEED
30mm STROKE 30mm STROKE
AIR FEED
3
2
2
2
1
1
1
1
11
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