M25SI Datasheet by Vishay Beyschlag/Draloric/BC Components

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M25SI
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Revision: 11-Nov-15 1Document Number: 20031
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Fusible Thin Film Chip Resistors
M25SI fusible thin film chip resistors are designed for
overload protection in modern professional electronics.
Typical applications include automotive, telecommunication
and industrial equipment.
FEATURES
Metal film on high quality ceramic
Special protective top coat
Flame retardant
Sn solder contacts on Ni barrier layer
Fusible resistor for constant voltage
Material categorization: for definitions of compliance
please see www.vishay.com/doc?99912
Notes
(1) Please refer to APPLICATION INFORMATION below.
(2) Tolerance 1 % on request.
APPLICATION INFORMATION
When the resistor dissipates power, a temperature rise above the ambient temperature occurs, dependent on the thermal
resistance of the assembled resistor together with the printed circuit board. The rated dissipation applies only if the permitted
film temperature is not exceeded.
These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift
increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a
functional lifetime.
TECHNICAL SPECIFICATIONS
DESCRIPTION M25SI
Imperial size 1206
Metric size code RR3216M
Resistance range 5 Ω to 3.9 kΩ
Resistance tolerance ± 5 % (2)
Temperature coefficient ± 100 ppm/K
Rated dissipation, P70 (1) 0.250 W
Operating voltage, Umax. ACRMS/DC
Permissible film temperature,
ϑ
F max. (1) 125 °C
Operating temperature range (1) -55 °C to 125 °C
Permissible voltage against ambient (insulation):
1 min; Uins > 300 V
Failure rate: FITobserved 1 x 10-9/h
PULSE TEST DATA
Pulse power (square pulse) 0.9 W 0.3 W
Pulse duration ti100 μs 100 ms
Pulse pause tp100 ms 1 s
Number of pulses 105105
Drift after pulse test < 0.1 % < 0.1 %
P x R
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M25SI
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Revision: 11-Nov-15 2Document Number: 20031
For technical questions, contact: thinfilmchip@vishay,com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
Note
A suitable low thermal resistance of the circuit board assembly must be safeguarded in order to maintain the film temperature of the resistors
within the specified limits. Please consider the application note “Thermal Management in Surface-Mounted Resistor Applications”
(www.vishay.com/doc?28844) for information on the general nature of thermal resistance.
Note
Products can be ordered using either the PART NUMBER or PRODUCT DESCRIPTION.
MAXIMUM RESISTANCE CHANGE AT RATED DISSIPATION
OPERATION MODE STANDARD
Rated dissipation, P70 M25SI1206 0.250 W
Operating temperature range -55 °C to 125 °C
Permissible film temperature,
ϑ
F max. 125 °C
Max. resistance change at P70 for resistance range,
|ΔR/R| after:
M25SI1206 5 Ω to 3.9 kΩ
1000 h 1 %
TEMPERATURE COEFFICIENT AND RESISTANCE RANGE
TYPE / SIZE TCR TOLERANCE RESISTANCE E-SERIES
M25SI1206 ± 100 ppm/K ± 5 % 5 Ω to 3.9 kΩE24
PACKAGING
TYPE / SIZE CODE QUANTITY PACKAGING STYLE WIDTH PITCH PACKAGING
DIMENSIONS
M25SI1206 P5 5000 Paper Tape acc.
IEC 60286-3 Type 1a 8 mm 4 mm Ø 180 mm / 7"
PART NUMBER AND PRODUCT DESCRIPTION
Part Number: M251206BB9109JP500
TYPE / SIZE VERSION TCR RESISTANCE TOLERANCE PACKAGING
M251206 B = SI B = ± 100 ppm/K 3 digit value
1 digit multiplier
Multiplier
8 = *10-2
9 = *10-1
0 = *100
1 = *101
J = ± 5 % P5
Product Description: M25SI 100 91R 5 % P5
M25SI 100 91R 5 % P5
TYPE TCR RESISTANCE TOLERANCE PACKAGING
M25SI ± 100 ppm/K 91R = 91 Ω± 5 % P5
251206BB9M09JP5001
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M25SI
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Revision: 11-Nov-15 3Document Number: 20031
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ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
DESCRIPTION
Production is strictly controlled and follows an extensive
set of instructions established for reproducibility. A
homogeneous film of metal alloy is deposited on a high
grade ceramic substrate Al2O3. Specially designed inner
contacts are deposited on both sides. A special laser is used
to achieve the target value by smoothly cutting a meander
groove in the resistive layer without damaging the ceramics.
The resistor elements are covered by a protective coating
designed for electrical, mechanical and climatic protection.
The terminations receive a final pure tin on nickel plating.
The result of the determined production is verified by an
extensive testing procedure. Only accepted products are
laid directly into the paper tape in accordance with
IEC 60286-3 Type 1a (1).
ASSEMBLY
The resistors are suitable for processing on automatic SMD
assembly systems. They are suitable for automatic
soldering using wave, reflow or vapor phase as shown in
IEC 61760-1 (1). The encapsulation is resistant to all
cleaning solvents commonly used in the electronics
industry, including alcohols, esters and aqueous solutions.
The use of conformal coating is not permitted. The resistors
are RoHS-compliant; the pure tin plating provides
compatibility with lead (Pb)-free and lead-containing
soldering processes. Solderability is specified for 2 years
after production or requalification. The permitted storage
time is 20 years. The immunity of the plating against tin
whisker growth has been proven under extensive testing.
MATERIALS
Vishay acknowledges the following systems for the
regulation of hazardous substances:
IEC 62474, Material Declaration for Products of and for the
Electrotechnical Industry, with the list of declarable
substances given therein (2)
The Global Automotive Declarable Substance List
(GADSL) (3)
The REACH regulation (1907/2006/EC) and the related list
of substances with very high concern (SVHC) (4) for its
supply chain
The products do not contain any of the banned substances
as per IEC 62474, GADSL, or the SVHC list, see
www.vishay.com/how/leadfree.
Hence the products fully comply with the following
directives:
2000/53/EC End-of-Life Vehicle Directive (ELV) and
Annex II (ELV II)
2011/65/EU Restriction of the Use of Hazardous
Substances Directive (RoHS) with amendment
2015/863/EU
2012/19/EU Waste Electrical and Electronic Equipment
Directive (WEEE)
Vishay pursues the elimination of conflict minerals from its
supply chain, see the Conflict Minerals Policy at
www.vishay.com/doc?49037.
Notes
(1) The quoted IEC standards are also released as EN standards with the same number and identical contents.
(2) The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at http://std.iec.ch/iec62474.
(3) The Global Automotive Declarable Substance List (GADSL) is maintained by the American Chemistry Council and available at
www.gadsl.org.
(4) The SVHC list is maintained by the European Chemical Agency (ECHA) and available at http://echa.europa.eu/candidate-list-table.
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M25SI
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Revision: 11-Nov-15 4Document Number: 20031
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FUNCTIONAL PERFORMANCE
Fusing Performance
1000
100
10
1
Power in W
Time to Fuse in s
12
0.1
0.01
0.001
0345 678910
Maximum Applicable Voltage after Fusing
1000
100
10
1
Resistance Value in Ω
Voltage in V
110 100 1000 10 000
Derating
-55 -25 0 25 50 75 100 125 150
Ambient Temperature in °C
70
Rated Power in W
0.275
0.250
0.175
0.150
0.125
0.100
0
0.200
0.225
Temperature Rise
100
15
0
Power in W
Temperature Rise in °C
30
45
60
75
0 0.1 0.2 0.3 0.4
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Revision: 11-Nov-15 5Document Number: 20031
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TESTS AND REQUIREMENTS
All tests are carried out in accordance with the following
specifications:
EN 60115-1, generic specification
EN 60115-8 (successor of EN 140400), sectional
specification
IEC 60068-2-xx, test methods
The table presents only the most important tests, for the full
test schedule refer to the documents listed above. However,
some additional tests and a number of improvements
against those minimum requirements have been included.
The testing also covers most of the requirements specified
by EIA/ECA-703 and JIS-C-5201-1.
The tests are carried out under standard atmospheric
conditions in accordance with IEC 60068-1, 4.3, whereupon
the following values are applied:
Temperature: 15 °C to 35 °C
Relative humidity: 25 % to 75 %
Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar).
A climatic category LCT / UCT / 56 is applied, defined by the
lower category temperature (LCT), the upper category
temperature (UCT), and the duration of exposure in the
damp heat, steady state test (56 days).
The components are mounted for testing on printed circuit
boards in accordance with EN 60115-8, 2.4.2, unless
otherwise specified.
Note
(1) The quoted IEC standards are also released as EN standards with the same number and identical contents.
TEST PROCEDURES AND REQUIREMENTS
EN
60 115-1
CLAUSE
IEC
60 068-2 (1)
TEST
METHOD
TEST PROCEDURE REQUIREMENTS
PERMISSIBLE CHANGE (ΔR)
Stability for product types:
M25SI1206 5 Ω to 3.9 kΩ
4.5 -Resistance 5 % R
4.8 -Temperature coefficient At (20 / -55 / 20) °C
and (20 / 125 / 20) °C ± 100 ppm/K
4.25.1 - Endurance at 70 °C:
standard operation mode
U = Umax.;
whichever is the less severe;
1.5 h on; 0.5 h off;
70 °C; 1000 h ± 1 % R
4.25.3 - Endurance at upper category
temperature 125 °C; 1000 h ± 1 % R
4.24 78 (Cab) Damp heat, steady state (40 ± 2) °C; 56 days;
(93 ± 3) % RH ± 0.5 % R
4.19 14 (Na) Rapid change of temperature
30 min at LCT;
30 min at UCT;
LCT = -55 °C; UCT = 125 °C
± 0.2 % R
4.18 58 (Td) Resistance to soldering heat Solder bath method;
(260 ± 5) °C; (10 ± 1) s ± 0.2 % R
P70 x R
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Revision: 11-Nov-15 6Document Number: 20031
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DIMENSIONS
Note
Resistors M25SI are marked using the three-character code system of IEC 60062 (1), 4.2.2. on their beige protective coating.
SOLDER PAD DIMENSIONS
Notes
The given solder pad dimensions reflect the considerations for board design and assembly as outlined e.g. in standards IEC 61188-5-x (1),
or in publication IPC-7351.
(1) The quoted IEC standards are also released as EN standards with the same number and identical contents.
DIMENSIONS AND MASS
TYPE / SIZE H
(mm)
L
(mm)
W
(mm)
T1
(mm)
T2
(mm)
MASS
(mg)
M25SI1206 0.55 ± 0.05 3.20 + 0.10 / - 0.20 1.60 ± 0.15 0.45 ± 0.20 0.40 ± 0.20 10
RECOMMENDED SOLDER PAD DIMENSIONS
TYPE / SIZE
WAVE SOLDERING REFLOW SOLDERING
a
(mm)
b
(mm)
l
(mm)
a
(mm)
b
(mm)
l
(mm)
M25SI1206 0.90 1.70 2.00 1.10 1.70 2.30
T2
T1
L
H
W
lb
a
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